When I work with equipment in the shed, I’m always mindful of the potential risks, such as the serious danger of losing a limb. It’s crucial to take every precaution to ensure accidents like these don’t occur, and one essential safety measure I never overlook is using a chainsaw chap.
Over the years, I’ve had the opportunity to try out various models, and I can provide you with reviews of the best ones.
Reviews of the Top Chainsaw Chaps
1. Husqvarna Technical Chainsaw Chaps
I’ve had the chance to try out the Husqvarna Chainsaw Chaps, and they truly stand out as top-of-the-line when it comes to quality. They are available in sizes 36 and 42 inches, with a 42-inch adjustable waist for added convenience.
The pair is made with a 1000-denier polyester as the base material–reinforced with a PVC coating for long-term use and protection. Putting them on is very easy, and they provide a high level of safety thanks to the use of premium materials.
One standout feature of these Husqvarna chaps is the robust multi-layered safety and protection they provide. They ensure you’re effectively shielded from saw blades and debris during your work. Additionally, their fluid-resistant capability adds an extra dimension of versatility to their design.
What I Like
- They are unisex, providing a comfortable fit regardless of gender.
- Their durability allowed me to handle extended hours of sawing without worrying about wear and tear
- The snug fit from the adjustable waist allows more freedom of movement
- Easy to put on and take off
- The level of comfort makes a day of chainsaw work much more manageable
What I Don't Like
- They require occasional adjustments to ensure a secure fit.
- On warmer days, they can feel a bit hot when worn outdoors.
2. STIHL Protective Chainsaw Chaps
This pair of STIHL Chainsaw Chaps (0797 333 9200) proved to be an excellent premium safety equipment for me. They’re designed with adjustable straps and a waistband that accommodates sizes from 30 to 42 inches.
What sets these chaps apart is their exceptional protection. They feature layers of Avertic Pro textile sewn onto the outer layer of nylon, offering robust defense against oil, water, and even chainsaw blades.
Although on the pricier side, I felt secure about the pair’s quality. If you’re curating the necessary tools for your cutting tasks, these STIHL chaps are one of the best options available in the chainsaw gear market.
What I Like
- The fluid resistance kept me dry and protected when working in wet conditions
- The reflective waistband enhances visibility
- Their lightweight design has allowed me to move freely and comfortable throughout the day
- They're comfortable to wear
What I Don't Like
- They are on the expensive side, which might be a consideration for budget-conscious users.
- Sizing can be a bit tricky, so it's important to double-check and ensure you get the right fit
3. Forester Chainsaw Safety Chaps
At a low price, the Forester Chainsaw Safety Chap pair held up well. These chaps are UL-listed and have met all OSHA requirements. However, I’d advise against using them with electric chainsaws due to the high-torque nature of those machines.
These Forester chainsaw chaps are light and comfortable to work in, making them suitable for extended work sessions. They’re crafted from a 1200 denier polyester outer shell that’s fluid-resistant. The four layers of protection they offer are a significant plus, effectively reducing the risks of chainsaw injuries.
Also, it has an adjustable waist, accommodating 28 to 44 inches. While I did notice that the leggings can feel a bit loose, they’re still a decent option for safe chainsaw work.
(If you’re exploring alternative options, you might want to check out the CharGuy Canvas Apron; I’ll have a review on that coming up next!)
What I Like
- The wraparound and adjustable waist ensures a snug fit when working
- Their fluid resistance keeps me dry and comfortable when I work in wet or oily conditions
- Being lightweight, they don't weigh me down during long hours of sawing
- The large pockets come in really handy, letting me keep essential tools and gear close by while I work
What I Don't Like
- They're less suitable for electric chainsaw blades
- The shorter leg cover can be limiting, potentially leaving some parts exposed during sawing tasks
4. Woodlandpro Chainsaw Safety Chaps
Woodlandpro is popular for manufacturing shoes and related products, but it also produces quality chaps. In my tests, these Woodland Chainsaw Safety Chap Pair held up very nicely, just as online reviews had suggested.
These chainsaw chaps are made from 400 denier polyester and Kevlar, providing four layers of protection. They’re clearly designed with gas-powered tool users in mind. While they only come in green, which doesn’t matter much to me, their performance is impressive.
It offers four different sizes, so you can easily find a pair that fits you. And it has an adjustable belt, so you can make minor alterations if needed.
What I Like
- They're budget-friendly
- These chaps are particularly well-suited for users of gas-powered chainsaw units
- I've appreciated the quality material they're made from
- The Kevlar protection they offer is a reassuring layer of defense
What I Don't Like
- They come in only one color option, which might not suit everyone's style preferences
- These chaps need to be hand-washed, which can be a bit more time-consuming compared to machine washing
5. LABONVILLE Premium Chainsaw Chaps
The Labonville Premium Chaps provide excellent protection, thanks to their impressive five layers of polyester and Kevlar. This combination effectively resists cuts and punctures, ensuring top-notch safety.
From my perspective, these chaps are among the best options available today. They’ve met all my criteria in terms of comfort, strength, durability, and compliance with safety standards. What’s even better is that they manage to deliver all this while still feeling very comfortable during use.
It’s also worth noting that these chaps meet OSHA requirements and are considered a UL CLASS A. These quality chainsaw chaps can fit up to 46 inches waistline, but make sure to take precise measurements before purchasing to ensure it fits nicely.
What I Like
- The adjustable leg straps ensure a secure fit
- Knowing that they are UL and OSHA compliant gives me peace of mind
- Their lightweight design reduces fatigue during long hours of sawing
- I find them comfortable to wear
What I Don't Like
- They can be a bit pricey, which might be a consideration for those on a tight budget
- I've encountered some issues with the sewing quality, so it's worth keeping an eye on
6. Oregon Chainsaw Chaps
The Oregon Protective Chainsaw Chaps are designed as open-back chaps, ensuring they meet ASTM regulations for safety standards.
This design incorporates eight layers of warp knit 600 Denier Oxford shell nylon, which I’ve found to be comfortable for both regular and licensed chainsaw operators. It not only provides comfort but also offers effective leg protection during any cutting session.
I’m particularly impressed by the durability and high-quality material in these chaps. They can actually stop a chainsaw, ensuring your leg’s safety. Keep in mind, though, they come in just one size, which might not be great for taller users, but they’re a good choice for average-height individuals. Plus, they’re easy to care for with machine washing.
What I Like
- The comfortable fit minimizes discomfort
- The use of breathable, high-quality materials keeps me cool even during extended sawing sessions.
- They're easily machine washable
- The UL Classified certification means they meet stringent safety standards
What I Don't Like
- The slipping buckles can be frustrating, as they may result in the product coming loose during use.
- It's one-size-fits-all, which may be limiting for some users
7. Pfanner Gladiator Extreme Protection Pants
When it comes to leg protection during chainsaw work, the Pfanner Gladiator Protection Pants make a strong case. They come equipped with ventilation zips at the back, which allow for airflow, ensuring comfort during wear. Unlike some other options, they do away with straps and buckles, but I’ve found them easy to put on and carry around.
These are also resistant to fluids, and the pants’ outer fabric is reinforced with Kevlar, providing an added layer of safety.
Another advantage is the inclusion of a KlimaAir thermoregulation, which does a great job of keeping my legs cool in the hotter days. However, I also noticed they can feel a bit bulky, and they don’t provide extensive ankle protection.
What I Like
- They're durable and can withstand the demands of chainsaw work
- Fluid resistant, which makes the job more comfortable
- They're easy to put on and take off
- Good ventilation kept me cool in warm workdays
- Their water and oil resistance provide an added layer of defense against potential hazards
What I Don't Like
- They tend to be on the heavy and bulky side, which can be a bit tiring during extended wear.
- The limited length options can be challenging to work with, especially if you're looking for a more tailored fit
8. Portwest Workwear Mens Chainsaw Trousers
The Portwest Workwear Men’s Chainsaw Trousers offer a pleasing appearance while delivering adequate protection. I’ve found them quite comfortable to wear, making long hours of work more bearable. They’re designed as 180-degree trousers instead of chaps, providing waterproof coverage.
These trousers are monochromatic, so it gives the illusion of overall reinforced protection. The front legs are fully protected, which is good, but the back may not offer the same level of protection.
In terms of sizing, they offer options from small (S) to double-extra large (XXL). However, you might find their sizing a bit confusing since it doesn’t provide precise measurements.
What I Like
- Working outdoors often means unpredictable weather, so having the waterproof feature is a significant advantage
- I find them visually appealling
- Their flame-resistant properties add an extra layer of safety
- The extra pockets are handy for keeping tools and gear within reach
What I Don't Like
- The legs are not fully covered, which can be a concern for safety
- I've experienced sizing confusion with this product
9. Arborwear Men's Apron Chap
Although the Arborwear Apron-style Chaps are new to the market, they bring a solid set of features to the table. it ensures to safeguard your legs with their two adjustable straps. With two adjustable straps, they cater to different leg sizes, ensuring a secure fit.
I appreciate the emphasis on comfort, allowing you to work and move freely while still maintaining safety while using your chainsaw safely. Also, its patent Daisy Fit strap system allows you to replace the straps when needed.
Most notably, these chaps boast six layers of nylon protection. The inside features 400-denier nylon, while the outside is constructed with 1680-denier nylon. These layers combine to offer superior protection against blade cuts and shock.
What I Like
- The replaceable straps make it convenient and usable for a long period
- The adjustable design allows for a customized fit for various sizes
- Wearing them is comfortable, allowing me to concentrate on the task at hand
- The use of high-quality raw materials makes them hold up well under demanding conditions
What I Don't Like
- Being relatively new in the industry, there might be some uncertainty about its performance and long-term durability.
- It may not have an established track record like some other options.
Chainsaw Chaps Buyer's Guide
When you’re in the market for chainsaw chaps, it’s essential to consider a few key factors before making your decision. So, I’ve laid out all the crucial information you need to make the best purchase.
What are Chainsaw Chaps?
Chainsaw chaps are essentially protective legwear that serve as a shield against potential hazards when using a chainsaw. It is one of the important safety equipment for chainsaw operation. A pair of chainsaw chaps are designed with a strong fabric to protect the leg of chainsaw users.
Type of Coverage
For you to purchase the best chainsaw chaps for your needs, you must first decide what type to get. Chainsaw chaps have two types of coverage:
Apron-style
Apron-style chainsaw chaps reduce the risks of accidents that might occur at the front leg. It allows free movement and is generally lighter. But here’s the catch: they don’t protect your back legs.
Wraparound Style
A wraparound style chainsaw chaps protect the whole leg. However, it is heavier than its counterpart and you might find your legs getting a bit sweaty while working with a chainsaw.
Full Leg or Open Back Design?
When it comes to choosing between a full leg or open back design for your chainsaw chaps, it’s all about what works best for you. The full-leg design provides complete leg protection, which is crucial for safety. On the other hand, the open-back design offers better ventilation, keeping you cool during those outdoor jobs.
Compatibility with Your Chainsaw
Machine compatibility should also be considered when you purchase and wear chainsaw chaps. You want to make sure the chaps you pick can handle the type of power tool you’re using.
For example, if you’re using electric-powered ones, I don’t recommend buying the Forester Chaps, as they’re not ideal for the blades of electric chainsaws.
If you’re dealing with gas-powered chainsaws, opt for chaps that are best suited for the tool, like the Woodlandpro Chainsaw Chaps. It just makes your life easier and safer in the long run.
Fluid Resistance and Other Features
As you’re on the hunt for a quality pair of chainsaw chaps, it’s not just about protection; it’s also about the little extras that make a difference. So, here are some things to keep in mind:
First off, an adjustable waist size is a must. It helps you get that perfect fit, which is essential for comfort and safety. Look for multiple straps too – they add that extra layer of security.
Now, let’s talk pockets. Trust me, they’re handy. Those convenient pockets can keep your essential tools right at your fingertips, making your work smoother.
And here’s a pro tip: opt for fluid-resistant equipment. You want material that can stand up to water and oil. It’s an extra layer of protection that never hurts.
Material and Layers
When it comes to quality chaps, it’s all about those layers – they’re your best friends when it comes to protection and safety. Multiple layers of protective fabric are a must. These layers are like your shield, reinforcing maximum protection. Here’s what they might include:
- Primary fabric: This is designed with polyester or nylon, a strong fiber. This allows the product to withstand tough situations.
- Protective fiber: The protective layers are designed with fiber layers such as nylon, Avertic & Kevlar – tough stuff, I tell you. They prevent the rotation of the chainsaw blade to protect you from harm.
- Outer layer: The outer layer has a PVC coating which prevents accidents. Furthermore, this coating allows water and stain resistance.
- Buckles and straps: The buckles and straps are used to secure the chaps. The straps are made from spandex [1], whereas the buckles are made from plastic or acetyl Delran.
Thickness
When you’re in the market for chainsaw chaps, my advice is to take a close look at the thickness of the material. The more layers of fabric used for the chaps, the better the safety and protection.
Now, here’s the thing – denier is used as a unit of measurement to talk about material thickness. So, when you’re shopping for chaps, you might come across options ranging from 400 to 1000 deniers. Generally, higher denier means more robust protection, so it’s worth considering when making your choice.
Size and Fit
Remember to focus on getting the right size. It’s all about mobility and comfort while working. Wearing chaps that don’t fit correctly could leave some areas unprotected, and that’s a recipe for accidents and injuries.
Comfort
When purchasing chainsaw chaps, it’s important to prioritize comfort. Look for chaps that not only fit comfortably but also allow for a full range of motion. Pay attention to the materials too, and if possible, go for ones that are breathable – it’ll make a world of difference during those long workdays.
Weight
The weight of the chainsaw trousers should also be highly considered before purchasing them. Make sure that its weight is manageable and at the same time comfortable. Give them a little test run to make sure they won’t weigh you down when you’re on the job.
Standards and Certification
Now, when it comes to standards and certifications, there are a few to keep in mind – ANSI, UL, ASTM, and OSHA. Chaps with these certifications are your assurance of durability and quality. So, keep an eye out for them when making your choice.
Easy to Wear and Take Off
A good chap should be easy to wear and take off. It’s all about making your workday smoother. Ensure that the chap is properly adjusted to your body size, and you’ll find it effortless to slip in and out of them.
Safety Tips for Using Chainsaw Chaps
Before using your chainsaw, take the required safety course. It’s a crucial step in keeping yourself safe on the job.
Here are some safety tips to properly protect yourself while using a chainsaw:
- Read the power tool owner’s manual carefully.
- Inspect and examine your chainsaw before starting
- Wear protective gear such as goggles, chainsaw chaps, etc.
- Operate when you are well-rested and have enough energy.
- Do not be afraid to ask questions and read the necessary resources.
- Plan each woodworking project before starting.
Other Safety Gear
Make sure to procure other safety gear other than a chainsaw chap, which includes the following:
- leather gloves
- safety goggles
- face shields
- steel-toed boots
- sound suppressors
FAQ
Are chainsaw chaps worth it?
Yes, chainsaw chaps are worth it. Dealing with chainsaws poses some risks and injuries. So wearing a pair of chainsaw pants will significantly reduce your chances of injury from chainsaw accidents. They’re a good investment.
How many layers do you need for chainsaw chaps?
You need at least four to five layers for chainsaw chaps, but having eight is recommended. When purchasing chainsaw trousers, ask for the number of layers it has. It should have at least eight layers of protection, six layers of resistant fabric, and two layers of cushioning fabric.
Do you wear pants under chainsaw pants?
You don’t need to wear pants under your chainsaw pants. The best chainsaw pants are manufactured and made to look like regular pants.
Do chainsaw chaps stop a chainsaw?
Yes, chainsaw chaps stop a chainsaw. Most chaps are designed to jam the chainsaw blades and chainsaw chain. Upon contact, the threads plug the saw and blade to stop it.
How long should your chainsaw chaps be?
Your chainsaw chaps’ length depends on the area to cover. A general rule of thumb is that they should be able to cover the entire leg from the front. This length can be measured from the ground to your waist.
My Top Pick For Chainsaw Chaps: Husqvarna Technical Chainsaw Chaps
In my assessment, the Husqvarna Technical Chainsaw Chaps stand out as the most impressive safety gear in this lineup.
They offer solid protection for your legs, boots, and calves, greatly reducing the risk of injuries or accidents while you work. It’s clear to me that these are the best chainsaw chaps available today, suitable for both home and professional use. Highly recommended for ensuring your safety on the job.
Robert Johnson is a passionate furniture maker & carpenter, sought after for his knowledge on the craft.
You’ve probably seen his down-to-earth wisdom in USA Today, Bobvila, Family Handyman, and The Spruce, where he has shared commentary and guidance on various woodworking topics.
Robert is the brain behind Sawinery, where he aims to share tips, tricks, and a passion for all things carpentry.
