Trim routers are known for their lightweight and compact design, yet many current models fall short in terms of power and functionality for a lot of cutting tasks.
That being said, finding a worthy investment can be challenging. To help you out, I’ve reviewed the best trim routers that I’ve used throughout the years. These routers are what I truly rely on power, precision, and versatility.
Reviews of the Top Trim Routers
1. DEWALT Router (DWP611)
The DeWalt DWP611 ranks high on my list, boasting an impressive array of features in its compact, lightweight frame. With its seven-amp motor, it can generate 1.25 horsepower, achieving speeds ranging from 16,000 to 27,000 RPM. Its speed and power make it a dependable powerhouse for various tasks.
What I also like about the DWP611 is it allows you to tailor the operation to your needs. As a bonus, it’s soft and simple to operate. Its 4.1-pound weight makes it easily transportable and manageable.
You can control the tool more via a molded grip close to the working surface. The LED illumination and a see-through plastic base help to see the area more clearly.
What I Like
- It has an LED light for enhanced visibility.
- The variable speed control allows versatile operations.
- Precise depth adjustment
- It has a sealed power switch
- It comes with a fixed base.
- It is compatible with CNC machines.
What I Don't Like
- These corded trim routers might not be everyone
- Beginners may find these difficult to use
2. Makita XTR01Z 18V LXT
Like the DeWalt model, the Makita XTR01Z Lithium-Ion Brushless Cordless Compact Router has dependable strength but is also simple to use and precise. The brushless motor powered by an 18-volt battery allows for longer operation times and the ability to adjust the motor speed from 10,000 to 30,000 revolutions per minute.
This compact router’s housing and base are aluminum to ensure long life. You can see well from it because the tool’s base has two LED lights shining down onto the workspace.
As a safety feature, these cordless tools have a locking switch on the power button that prevents it from being accidentally pressed.
What I Like
- It has depth adjustments
- Variable speed dial
- It's one of the best cordless trim routers I've used
- It allows fine adjustments
- These compact routers are easily transportable
- There's no need for larger round-over bits
What I Don't Like
- You may need to purchase replacement batteries
- It's a bit small
3. BOSCH PR20EVS Router Tool, Colt 1-Horsepower
The Bosch PR20EVS or Bosch Colt 1 HP is tough, accurate, and accommodating. As a result of these features, it is a great buy for anyone looking for budget woodworking tools.
For its compact size, this palm router packs a punch. With a motor speed ranging between 16,000 and 35,000 RPM and a power draw of 5.6 amps (1 HP), it’s notably efficient. What stands out for me the most is that you can customize the speed to your needs and your tasks at hand.
Despite Bosch’s insistence that it be operated without a router table, you can acquire this complete with a plunge router base for a fair price.
What I Like
- The power cord exit is strategically positioned for convenience.
- The base is made of aluminum
- The variable speed setting is convenient
- Swapping out the bits is easy
- There are micro and macro adjust button for depth adjustments
What I Don't Like
- Beginners may find the knob for finer adjustment hard to operate
- You may need to adjust the depth setting frequently
4. Ridgid R2401 Laminate Trim Router
This powerful laminate trimmer from Ridgid includes some handy extras like its LED lighting providing even illumination across the work surface, plus lights on the plug and the tool letting you know when you have power.
With the help of a release lever, making major modifications or taking out the motor is a breeze. You may make pinpoint adjustments to the depth with the help of the rack and pinion system.
Additionally, you can modify the bit with a single wrench which is time-saving. The use of a spindle-lock mechanism also makes this a real option. The Ridgid R2401 router also has a very low profile compared to other trim routers.
What I Like
- It features a micro depth adjustment dial
- It has LED lights and a square base that help form an edge guide
- The locking lever for the motor is easy to use
- It is a powerful workhorse for trimming laminate
- It won't flip over because of its flat top.
What I Don't Like
- You may find it difficult to get a plunge base
- It's not the best choice for heavy use as it may get hot
5. Porter-Cable PCE6430 4.5-Amp Single Speed
The Porter-Cable PCE6430 packs quite a punch despite its diminutive size; with a motor of 4.5 amps, it can spin at speeds of up to 31,000 RPM. I also like the overall construction of this machine. It has a robust aluminum base, a compact design, and light weight, which all add to its portability.
Interestingly, you can modify the router’s path depth on both a broad and granular scale. The oversized locking clips make motor removal and depth adjustment much quicker.
You can also make quick and precise adjustments to the depth with the help of a rotating ring.
What I Like
- The router is compact and lightweight
- It packs more power than a smaller corded router
- It has good depth settings
What I Don't Like
- There are no dials for finer adjustments
- Need to check for bit slips
Trim Routers Buyer’s Guide
Power
Even though trim routers generally come with less horsepower compared to their bigger counterparts, it’s surprising how much power a compact router can muster. The mightier ones can handle a broader spectrum of materials effortlessly.
So, if you’re in the market for a trim router, I’d advise against settling for anything less than 1.25 horsepower [1]. Opting for a more powerful version would undoubtedly be a wise choice.
Size and Build
You can have more precise control over smaller routers. Aim for something that weighs less than five pounds and is as compact as possible.
You can easily move a compact router from one place to another without worrying about tripping over power lines.
Use
Modern routers often feature electronic control systems that can detect when the tool is under a larger strain and respond by increasing its processing speed. Another common feature in these systems is a soft start, which ensures a clean first pass when using the router.
Variable loads during routing stress the motor, reducing its speed and increasing the possibility of your project becoming stuck.
Finish Quality
Utilizing a trim router is a good idea because it reduces the likelihood of scratching the surface and wasting material.
When cutting tight corners, a trim router is superior because of its ability to make precise cuts at an angle.
Speed and Depth Adjustment
Don’t focus on top speeds alone. Check for a speed control dial and a selection of speeds. This way, your work pace can be tailored to your current task. Try to find RPM routers with a speed adjustment between 10,000 and 32,000 RPM.
To change the depth, slide the motor upward and downward on the shaft after releasing the collar. It works well for large-scale changes, but a more nuanced mechanism would be preferable. The best routers can make precision adjustments down to 1/64 of an inch.
Removal of the Base
Removing the base shouldn’t be difficult. The best routers have a clip that lets you slide the entire base off the motor. Square, round, and plunger bases are the types compatible with routers.
Bit and Collet Change
It can be inconvenient to make bit adjustments on routers. Changing it requires the application of two wrenches collaborating, preventing you from keeping one hand on the router at all times.
The best trim routers will have a button to lock the spindle, making bit changes easier with only one wrench.
Safety Features and Accessories
There’s an array of accessories you can pair with routers. Popular ones include lights to illuminate the work surface, a vacuum hood or dust cover to manage debris, edge guides for precision, and external carbon brushes to ensure uninterrupted rotation. It’s always a good strategy to look for tools that streamline your tasks.
From my experience, I’d recommend a router with a stable depth. Additionally, consider routers equipped with a reliable depth lock – it can be the difference between a successful project and one left unfinished.
Price
The closer a trim router comes in price to a wood router, the more you can expect it to resemble its namesake. If you’re looking for a cheap trim router, you can expect something simple.
Consider purchasing online if you need a newer trim router and want to save money. These may be purchased for a price range of $25 to $535.
Trim Router Techniques
Fluting
You can achieve straight flutes by lining up the router’s fence with the edge of the workpiece. Begin the cut at the far end, and maintain pressure on the barrier before the bit as you route. The straightness of the edge is assumed here.
Rabbeting
Don’t go deeper than 1/8 inch with the bit to avoid overworking the motor. The full depth of the L-shaped groove is achieved by repeatedly passing the fence along its length.
The depth of a rabbet should not exceed one-third of the total thickness of the board.
Climb cutting
You can completely avoid splintering by pulling your router through the end grain before making the conventional run around the entire material.
A two-handed grip is recommended since you should expect the tool to try to buck as you use it.
FAQ
How can I use a trim router safely?
Using a trim router safely is as easy as ensuring it is in excellent condition, choosing your bit, and securing it before turning it on. Start by setting the trim router’s base on your work, then bring the bit closer.
Which should I get, a corded or cordless trim router?
Get a trim router according to your needs. Trim routers that have to be plugged into an outlet must have a cable strung to it from the wall. Similar to a cordless drill, a cordless trim router runs on a manufacturer-supplied battery, allowing for portability without the hassle of a trailing wire.
How do routers and trim routers differ?
You may hold a trim router in one hand, and its small motor makes it ideal for precise, low-volume work, as it fits a 1/4-inch (6.35mm) shank.
Due to its larger motor size, operating a router requires using both hands. It’s best for longer projects and bits with a 1/2-inch shank.
Can you make plunge cuts with a trim router?
Most trim routers include a plunge base that you can purchase separately. Conventional-base trim routers aren’t designed for plunge cuts like a standard router, but it’s possible to do so. When it’s necessary, tilt the trimmer base and lower it gradually.
Suggested Read: How to Fix a Triton Router That Won’t Turn On
My Top Pick For a Trim Router:
Dewalt Router (DWP611)
After rounds of tests and inspection, I have chosen the Dewalt DWP611 as the best trim router in the market. It has all the best features for a router, including LED lights, variable speed adjustments, a 1-12″ (37mm) plunge stroke, and a soft starting motor.
What’s nice is that the unit’s base can be purchased alone or as part of a package deal. In addition, it can be used by everyone, from professionals to amateurs.
Robert Johnson is a passionate furniture maker & carpenter, sought after for his knowledge on the craft.
You’ve probably seen his down-to-earth wisdom in USA Today, Bobvila, Family Handyman, and The Spruce, where he has shared commentary and guidance on various woodworking topics.
Robert is the brain behind Sawinery, where he aims to share tips, tricks, and a passion for all things carpentry.
