Circular blades are a powerful tool that requires maintenance and sharpening at regular intervals. Now, if you’re a beginner, you might find it daunting to learn how to sharpen a circular saw blade given the steps involved.
But, trust me, there are straightforward methods to get your blades sharp again. Let me walk you through the steps and materials to save you both money and unnecessary stress.
Sharpening Your Circular Saw Blade in 8 Steps
Tools and Materials You'll Need
Step #1: Dismantle the Blade
The first step to sharpen a circular saw is to remove and disassemble the blades. Removing the blades allow you to clean them blade easily.
To remove the blade from the saw, use a ring spanner and turn the knot in a clockwise direction. Gently remove the circular saw blade from the circular saw.
Step #2: Prepare the Blade for Sharpening
Whether you want a carbide-tipped circular saw blade or a regular one, fixing the blade into a workbench is necessary. Make sure it is clamped properly and will hold its place.
Use a two-screw clamp to prepare the blade for sharpening. The blade should clasp strong so that it doesn’t move much when you start to sharpen. Vibrations are common when you refine a circular saw blade, but keep it minimal as much as possible.
Step #3: Mark the Blade
To identify which part of the circular saw blade has been sharpened, it’s a must to put markings on the dull blade. This way, you can easily track which parts have been sharpened and ensure you’ve completed a full cycle.
Glue sandpaper on the wood and lubricate it with oil. Sand, the face of the circular saw blade, starts filing back and forth. Tilt around 20 and file up to 4 times along the slope to file the blade correctly.
Step #4: Trim the Teeth
Trimming is necessary to even out the row of blade teeth as this dulls over time. Use the flat file to file the teeth until it’s all at the same height. Repeat the horizontal filing over one tooth and repeat on the other rows of teeth.
Step #5: Set the Teeth
To avoid the circular saw blade from getting caught in the workpiece, ensure that it has mutually bent teeth. This allows the saw cut to be wider than the blade and prevents the wood or preferred material from getting stuck in the saw when cutting wood. Use pliers in conducting this step to ensure that the set is evenly directed on both sides.
When you refine a circular saw blade, be cautious in bending the tooth. File it accordingly to where it is directed and planned or else the teeth might break, making the saw unusable.
Step #6: Start Sharpening the Blade
After filing the teeth, you can now sharpen a circular saw blade. Grab a triangular file three to four times over each tooth until you achieve a uniformly pointed shape on all sides of the saw blade.
The teeth should look identical after sharpening. Gradually file to avoid adjusting each tooth and prevent the tips from being uneven.
You can also opt for a crank sharpener or a diamond file when sharpening a circular saw blade with carbide tips. Set your sharpening stick flat on the wood, and ensure it fits into the gullet.
Sharpening sticks tend to wear down quickly. So, I always suggest purchasing them in packs. It’s a cost-effective move and spares you multiple trips to the grinding shop.
Step #7: Place it Back on the Saw
Re-install the sharp blade to the circular saw and ensure it has a correct and aligned fit. When using a ring spanner, it should be tightened by turning the bolts in a left direction.
Check if all the teeth have been filed evenly, as sharpening requires even filing. To do so, track a standard filing number and do it one at a time instead of filing multiple times immediately.
As you learn how to sharpen a circular saw blade, you will notice that there are different blade heights, and the goal is to even it all out, whether it be a carbide blade cut or the common circular saw blade.
Step #8: Test it Out
Conduct a snap check to confirm that the circular saw blade will work properly when used for cutting wood. Try on a small wooden block first, and check whether the cuts are making even bites.
The most common indicator that the saw blade was sharpened correctly is that the saw doesn’t produce excessive noise when operating. A sharp blade will make it easier to cut. If you notice otherwise, there’s a huge chance that the blades are not sharpened evenly, causing uneven cutting.
Indicate surface markings and use them as a comparison of the segment heights. Reduce carefully until all teeth are of the same length.
Additional Tips + How to Work With a File
Sharpening a Circular Saw Blade Using a Dremel
Dremel multi-function grinders come with a variety of attachments, making them suitable for blade sharpening tasks. But, while you can certainly sharpen a dull blade with a Dremel, maintaining the correct angle can be a bit challenging.
To sharpen circular blades with a Dremel, having a steady hand is a requisite. However, if you’re not gifted with such skill, you should secure suitable tools and devices for clamping. Blade sharpeners don’t work independently, and manual knowledge is still necessary.
Dremels have a suitable attachment for sharpening a toothed blade, which simplifies the process, eliminating the arduous job of filing and sharpening.
Should I Sharpen the Blades Myself or by a Professional?
Sharpening circular saw blades by yourself, or a professional has pros and cons. If you’re a woodworking professional with an array of saws that need to be sharpened regularly, then getting your blade sharpener is a reasonable investment.
With DIY blade sharpening, you also need the right tools, or you’ll repeatedly re-sharpen your circular saw blade, ending up with damaged blades.
Sharpening circular saw blades on your own requires steady handwork and thorough understanding to identify how to troubleshoot tooth filing errors on the way.
In addition, asking for professional help to sharpen your circular saw blades is not as costly as you think. The price varies on the number of teeth and the blades’ diameter. Online grinding shops charge cheaper than traditional tool grinding shops.
You’ll also have to consider transportation fees when choosing a sharpening service, which is why online grinding options are preferable since it’s cost savvy and more convenient.
Costs of Sharpening Services + Price Differences
A specialist who knows the ins and outs of sharpening a circular saw blade will sharpen your saw for as low as $15, which is way cheaper than purchasing a sharpener. Carbide saw blades cost more and vary from $20 to $60.
Here’s a table of costs for your reference:
|Diameter||Number of Teeth||Cost|
|250 – 300||80 – 96||Starts at $20|
|350||108||Starts at $24|
|400||108||Starts at $25|
|450||108||Starts at $26|
|500||140||Starts at $38|
|600||144||Starts at $40|
Circular Saw Blades' Hook Angles, Explained
There are four main angles in a circular saw blade’s intersection: rake angle, front bevel angle, rear levels, and rear corner. The sharpening angles are a vital aid, depending on the saw’s use.
For rip saws, adjust the rake angle to a 15 to 20-degree angle. On the other hand, cross saws require only 5 to 10 degrees. Meanwhile, the universal measurement slants at an average of 15 degrees.
When Should I Sharpen My Saw's Blade? And How Do I Know it's Dull?
Certain situations will prompt you to sharpen your saw blade. These are telltale signs that the circular saw blades have gone dull, which calls for a trip to a sharpener.
A common sign your blades may be dull is when smoke arises while in operation and there’s a distinct smell of burnt wood, You can also notice the chainsaw case heats up quickly, which can also be an indicator.
Circular saws are also easy to use and maneuver, but if you have problems moving the tool around the workpiece, consider detaching the saw blade to check if the saw teeth are still even.
Often, rough edges call for more grinding, causing an individual saw blade dull faster than the others.
Some woodworking projects will also cause chipping on the blades, and it’s easily recognizable since there are visual representations of curbed and rounded edges.
Dull blades will cause more human effort when sawing, and when this happens, then sharpening your saw is more cost and labor-efficient.
Sometimes a blade can become damaged, especially if it’s chipped by nails. If you find yourself in this situation, it might not be worth the effort to sharpen it. Often, investing in a new blade is the more prudent choice.
How Often Should I Sharpen My Circular Saw's Blade?
Sharpening your circular saw blade depends on how much you have worked on it and the materials you cut it with.
Often, woodworking projects require circular saws, and from the frequency of use, you can determine whether the recommended 12 – 18 months before sharpening is still applicable.
Having extra cutter sets on hand can be a real lifesaver, especially if your blades are fitted with carbide tips. When you begin sharpening carbide, it might seem a bit challenging at first since they don’t sharpen right away.
To sharpen carbide blades, you must procure diamond wheels, as it requires a dedicated cutter grinder for the blades to sharpen correctly.
When to Replace a Circular Saw Blade: How Long Do They Last?
Carbide blades get dull more quickly than regular saw blades. After 100 cuts, you should consider checking and inspecting your carbide-tipped blades for possible tearing and wearing since it’s less durable than stainless steel.
On the other hand, if you’re using a standard circular saw, I’d suggest considering blade replacement after around 250 cuts.
Carbide-tipped blades are prone to wear, often visible through the round and curved saw blades. Cutting through rough and hard materials may produce more wear and tear, whether stainless steel or carbide saw blade.
Is it worth sharpening circular saw blades?
Yes, it is worth sharpening circular saw blades. Doing so is paramount to maintaining their efficiency in operations.
Filing your circular saw blade is cheaper than buying an entire circular saw blade set. A regular trip to the grinding shop will also allow you to conduct regular checks on the blade rather than just assuming whether it’s dull or not.
How do you sharpen a saw blade by hand?
To sharpen a saw blade by hand, you must procure a blade sharpener. Place the blade accordingly and remove any burrs before cleaning the blade with a soap solution.
Dry the blades thoroughly to avoid water build-ups. Precise works require you to invest in sandpapers with adjustable angles.
Most blades will dull easily due to the frequency and intensity of use, and if you love woodworking, then you should be wary of a dull circular blade.
Now that you know how to sharpen a circular saw blade, woodworking will be easier. But if you think you’re not apt for the extra task, then a trip to the grinding shop may be your best option.
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