In my years of experience working with various tools, I’ve always turned to reciprocating saws when cutting a range of materials. However, I’ve learned the hard way that metal can quickly wear out blades. To save you the hassle and keep your budget intact, I’d like to share my personal top picks for the most durable and efficient metal-cutting reciprocating saw blades. Trust me, they’re game-changers.
Reviews of the Top Reciprocating Saw Blades for Metal
1. Dewalt DW4856 Reciprocating Blade
Nothing beats getting a high-quality blade from a reputable brand. This Dewalt product will stand the test of time regardless of the job.
Dewalt DW4856 Reciprocating Blade is one of the best reciprocating saw blades out there for metal cutting. This set contains six blades that can fit into many reciprocating saw brands seamlessly. What makes this even more outstanding is each blade comes with a different TPI to suit the job.
The various blades are six inches in length and feature a raker-design tooth, making them ideal for cutting not just metal but drywall too.
What I Like
- Its compatibility is remarkable, fitting a wide range of tools seamlessly.
- The rapid cutting performance ensures tasks are completed efficiently and swiftly.
- Its versatility means it can handle a variety of materials and projects.
- The set offers a diverse range of blades, each with its distinct TPI, catering to different needs.
What I Don’t Like
- I've noticed that some of the included blades are on the thinner side, which can be a concern.
- For those embarking on larger, more demanding projects, this might not be the ideal choice.
2. Freud DS0014S Blade Set
Freud is another reputable and reliable brand out there. If you are looking for a blade set with as many reciprocating saws as possible, you may have found what you are looking for.
The Freud DS0014S Blade Set contains 14 different reciprocating saw blades robust to handle your metal cutting tasks. They are lightweight, compact, and can fit into most corded reciprocating saws.
I’ve found their range in lengths, from 6 to 9 inches, especially useful when cutting materials other than metals. And trust me on this, their durability is commendable, largely due to their ultra-hardened cutting edge.
What I Like
- The set comes with a variety of blades, catering to diverse needs.
- The blades are built to last, showcasing commendable durability.
- Their resistance to heat is a significant advantage, especially in prolonged tasks.
- They cut through materials with a level of ease that's truly noteworthy.
What I Don’t Like
- I've observed that the longer blades, given their slender build, might be prone to bending.
- They do come with a slightly steeper price tag than some might expect.
3. Irwin Reciprocating Saw Blades Set
Irwin reciprocating saw blades sets are engineered with the best materials to maximize durability and enhance cutting performance. This set contains 11 separate blades for cutting different materials and not just metal.
There are Bi-Metal blades included that can cut through pipes, steel, and non-ferrous metals generally. By Bi-Metal, you already know that these blades are durably constructed and won’t break under intense use. Also, their teeth are set up to give you precise and fine cuts.
They are lightweight blades that can fit into many reciprocating saws. Above all, they are inexpensive and great options for first-time users.
What I Like
- The bi-metal construction of these blades ensures they're robust and durable.
- Their lightweight design is commendable, seamlessly fitting a broad range of reciprocating saws.
- The teeth are precision-engineered, which I've found guarantees a cleaner cut.
- The multipurpose nature of these blades allows them to handle a variety of tasks effortlessly.
What I Don’t Like
- One drawback is the absence of a storage case, which I believe would have added value.
- They might not quite meet the standards for heavy-duty professional use in some cases.
4. Milwaukee 9” 48-00-5026 Reciprocating Saw Blade Set
Robust and thick blades last the longest and ensure you cut metals with ease. These are what the Milwaukee 9″ 48-00-5026 Reciprocating Saw Blade Set is.
I’ve found this particular set to be thicker and stronger than many others I’ve tried. They’ve made my metal cutting tasks quite convenient. And if you’re looking to cut materials other than metal, this set has you covered with its 12 diverse blades.
What I personally love is the storage case it comes with, making transportation from one site to another absolutely effortless.
What I Like
- It comes with a carrying case, which is always a handy addition.
- The blades are impressively robust and thick, ensuring durability.
- I've found they slice through metals almost effortlessly.
- The inclusion of varied blades in the set provides flexibility for different tasks.
What I Don’t Like
- I've noticed they might not be compatible with a wide array of saws.
- They seem to perform optimally with thinner metals, which could be a limitation for some tasks.
Reciprocating Saw Blades for Metal Buyer's Guide
Blade Size and Material
The best reciprocating saw blades for metals are made with premium-quality materials like High-Speed Steel and Bi-Metal [1]. These blade materials are heat-resistant, durable, and feature sharp teeth to cut through metal like a hot knife through butter.
The blade size also matters. Blades that are 4”-6” in length and wide can cut aggressively and resist vibrations. For metals, this blade size is the perfect configuration.
TPI
I’ve observed that cutting performance often hinges on the Teeth Per Inch (TPI). When it comes to metal cutting, I’d personally recommend saw blades in the range of 18-24 TPI. They’ve consistently given me the best results.
Thickness
Blade thickness varies with most coming between the ranges of 0.035-0.062 inches. Blades that are 0.050″ thick and above are ideal for heavy-duty cutting, making them perfect for cutting rigid materials.
See Also: Dewalt DCS369B Review
My Top Pick For a Reciprocating Saw Blade for Metal: Dewalt DW4856 Reciprocating Blade
Dewalt DW4856 Reciprocating Blade has all the features needed to perform quick metal cutting without breaking easily. Based on my years of woodworking expertise, I’ve chosen this as the best reciprocating saw blade for metals. I’ve been thoroughly impressed with its durability and compatibility. Of course, there are other blade sets out there that are top-notch and won’t let you down. But this one? It stands out in my book.
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Robert Johnson is a passionate furniture maker & carpenter, sought after for his knowledge on the craft.
You’ve probably seen his down-to-earth wisdom in USA Today, Bobvila, Family Handyman, and The Spruce, where he has shared commentary and guidance on various woodworking topics.
Robert is the brain behind Sawinery, where he aims to share tips, tricks, and a passion for all things carpentry.
