Triton Router Won’t Turn On — 6 Surefire Fixes

If you buy something through our posts, we may get a small commission. Read more here.

Encountering a non-responsive router can abruptly halt a smooth woodworking process, leading to unnecessary stress. For those wielding a Triton router, encountering power-related hiccups is not uncommon. Thankfully, these problems are often solvable through a few practical steps.

In this guide, let me provide you with strategies to bring your uncooperative Triton router back to life.

Common Reasons Why Your Triton Router Won’t Start

There are several factors that may lead to your Triton router’s failure to power up. It’s important to pinpoint the root cause first so you can implement an effective solution. 

Some issues can be addressed with straightforward DIY repairs, while others might necessitate professional assistance or help from the manufacturer. Potential culprits behind Triton router power issues may range from the following:

Triton Router

These complications can impede your Triton router from properly functioning or inhibit it from starting up altogether. 

Occasionally, lightly tapping the device may provide a temporary fix, but this short-term remedy will eventually prove insufficient as the underlying problem deteriorates over time. 

Consequently, it is crucial to acquire the knowledge and skills necessary to effectively repair your Triton router, ensuring its optimal performance and longevity for years to come.

Solutions to Fix a Triton Router That Won't Start or Turn On

A significant portion of Triton router issues can be rectified by replacing the problematic components. However, it is crucial to accurately diagnose the specific issue responsible for the malfunction before attempting any repairs. 

Indiscriminately swapping out parts without a clear understanding of the root cause can result in waste of time, effort, and money. 

Triton Router power switch

To systematically and efficiently address a Triton router that stubbornly refuses to power up, consider adopting the following fundamental repair techniques and troubleshooting strategies:

Tip #1: Install New Brushes If the Old Ones Are Worn Out.

Frequently, a Triton router’s inability to power up is associated with worn or damaged brushes, which can significantly impact its proper functioning or even prevent it from turning on altogether. 

To circumvent further deterioration caused by corrosion [1] or prolonged usage, it is of utmost importance to replace these brushes at the earliest opportunity. 

With the aid of a screwdriver, you can easily remove old, worn brushes and install fresh, new ones in their stead. After completing the replacement process, test the router by attempting to power it on. 

If carried out correctly and the issue indeed stems from the brushes, your Triton router should operate smoothly and efficiently. 

Triton router on working table

However, if the problem persists despite the brush replacement, consider alternative repair solutions or seek expert assistance.

Tip #2: Remove Debris From the Commutator.

The performance of a Triton router may be adversely affected if there is an accumulation of carbon or dust within the commutator, which poses a significant concern. 

To address this challenge, meticulously remove the deposits on the commutator by using a 600-grit fine sandpaper, smoothing out any rough or uneven areas. 

Following this, create a subtle undercut in the commutator using a carefully sharpened hacksaw blade, with its width slightly narrower than the commutator slots. Proceed to gently extract copper particles, exercising caution to avoid damaging the commutator’s ends. 

setting up Triton Router

Once you’ve thoroughly cleaned away any dust, debris, and carbon build-up, put the parts back together and test your Triton router. This will confirm that it’s working properly, according to its design, and is back to full operational capacity.

Tip #3: Replace the Commutator If It Is Damaged.

If the commutator within your Triton router is still extremely corroded or is irreparable through sandpaper treatment, it’s both wise and necessary to have it promptly replaced. Burnt-out commutators cannot be salvaged and require a new unit for proper functionality. 

Seek guidance from local professionals and obtain a suitable commutator unit for installation, ensuring compatibility with your router model. Replacing the commutator should effectively resolve any power-related challenges if the previous component was indeed faulty. 

However, if the issue persists despite the replacement, it’s crucial to conduct a thorough reassessment of the root cause and accurately pinpoint the specific factor contributing to the ongoing malfunction. 

Tip #4: Check for Uninterrupted Power Supply to the Router.

Ensuring your Triton router receives a consistent power source is essential for its proper functioning. Should the router fail to power on, verify that the 2-pin plug is firmly connected to the power outlet.

Triton router connected to power supply

For any necessary modifications to the outlet or router’s power unit, I recommend consulting with a professional electrician, rather than attempting such adjustments independently. 

When engaging in outdoor projects, opt for high-quality, reputable extension cords to ensure a safe and reliable power supply. 

To evaluate power continuity, connect the active side of an ohm meter to the power outlet and the end of the speed control, carefully observing the meter’s readings. Repeat this process for the neutral cable as well. 

The presence of a continuity buzzer from the ohm meter serves as a valuable tool in detecting any potential issues with the power supply, enabling you to take appropriate action to address such concerns and maintain the efficient operation of your Triton router.

Tip #5: Attempt to Restart the Router by Turning the Spindle.

Occasionally, a straightforward solution for a non-responsive Triton router is to delicately rotate the spindle with the ON/OFF switch set to OFF. Gently twist the shaft approximately 1/8 of a turn and then try powering on the router once more.

holding Triton router

If the device powers up as expected, this points to the presence of worn or damaged field wings as the underlying issue. 

It is imperative to address this problem without delay, either through repair or replacement, to prevent further complications and to ensure the router continues to function at its optimal capacity. 

By attending to such concerns promptly, you can minimize the risk of more significant malfunctions and prolong the overall lifespan of your Triton router.

Tip #6: Check the Start Switch Wiring for Proper Connectivity.

Inadequate connections or damaged wires can often be the culprit behind a Triton router’s failure to power on. 

A useful diagnostic step is to swap the positions of the two brown wires, which effectively transforms the speed controller into an ON/OFF switch, aiding in the identification of potential connectivity issues. 

checking Triton Router

All too often, a router’s inability to start can be traced back to the accumulation of carbon, rust, and sawdust within the device. 

Implementing a comprehensive dust collection system within your woodworking environment is of paramount importance for maintaining the cleanliness of your machines and prolonging their operational lifespan. 

Equipped with these troubleshooting tips and best practices, you will be well-prepared to tackle any concerns that may arise and successfully restore your Triton router’s functionality, ensuring its continued reliable performance for a wide range of woodworking tasks.

Ways to Troubleshoot a Triton Router

The accompanying chart serves as an indispensable resource for swiftly identifying early warning signs of potential Triton router issues, empowering users with the knowledge needed for prompt and efficient troubleshooting. 

Triton router malfunctionsBrushes are worn down, corroded brushes, inadequate power supply, broken startup switch, short-circuited motor and componentsInspect and change the power cable, examine the power outlet, clean and fix the brushes, reach out to a repair center
Triton router produces soundsMechanical issues, dirty commutator, filthy armatureClean and fix the commutator, clean and fix the armature, replace the armature, and get in touch with a repair center
Triton router operates sluggishlyDamaged commutator, overstrained motor, low-speed controller settingMinimize pushing force, adjust speed settings, refine the commutator, consult the repair center 
Internal motor sparksShort-circuited armature, unclean commutator, worn or stuck brushesClean and mend the commutator, clean and mend the armature, swap the brushes, connect with a repair center
Excessive vibrationsBent cutter shank, loose colletSecure the collet tightly, properly install the collet adapter, repair or replace the cutter
Triton router lacks precision in micro adjustmentsLocked plunge selector, plunge securedUnlock the plunge’s locked state, set the plunge to unlock, consult handle winder plunge guide
Plunge lock failureDamaged plunge lever, incorrectly positioned plungeSwap the plunge lever, reposition and lock the plunge
Difficulty securing the plunge lockPower activatedTurn power to OFF
Startup switch issuesFully plunged and locked in placeReset the plunge and decrease the depth, replace the switch

There you have it! You have now acquired a comprehensive understanding of how to address Triton router power-related challenges, as well as how to manage an extensive range of issues associated with this exceptional woodworking tool. 

More About Routers Here:

How to Fix a Jammed Switch Cover on a Triton Router?

Triton router speed control switch

The Triton router switch cover may become stuck when the plunge is fully engaged and locked in position, causing inconvenience and potentially hindering your woodworking projects. To rectify a jammed switch cover, release the plunge first then adjust the depth setting accordingly. 

If this doesn’t resolve the issue, try removing the screws, rotating them at varying angles, and gently tapping them using the rubber handle of a screwdriver to loosen the cover. 

If these measures prove unsuccessful, you can consider slightly shifting the plastic section approximately 1/8″ and jamming it in place, keeping the switch permanently open for handheld operations. 

Triton router dust collector attachment

However, it’s essential to remember that this final method should only be employed as a last resort when all other attempts have been exhausted and proven ineffective in resolving the stuck switch cover issue. 

By mastering these troubleshooting methods, you can adeptly maintain the switch cover of your Triton router, guaranteeing seamless operation and maximum efficiency during your woodworking projects.

What Do I Do if My Triton Router Does Not Turn On After a Power Outage?

A possible reason why your Triton router won’t turn on after a power outage is due to dust accumulation within the switch, which can significantly hinder its proper operation and lead to complications.

To address this issue, begin by cautiously disassembling the router, paying close attention to its components. Once disassembled, meticulously clean the switch, removing all dust and debris that may have collected over time. 

If cleaning the switch does not resolve the problem, consider replacing it with a new, problem-free component to ensure smooth operation. 

Triton Router automatic spinola

However, if these measures prove to be unsuccessful or if you are unsure about handling the router’s components, I highly recommend you consult a professional repair center to rectify the issue before it escalates and potentially causes more extensive damage to your router. 

By implementing preventative measures and consulting with specialists as necessary, you can efficiently tackle power issues and sustain your Triton router’s peak performance, thereby prolonging its usefulness and improving your overall woodworking endeavors.

How to Perform a Reset on a Triton Router?

After successfully resolving a problem with your Triton router through repair or component replacement, it’s prudent to perform a reset to ensure a fresh start and optimal performance. 

Modern Triton routers often come equipped with a reset button, which is particularly useful in instances of micro-adjustment clicks or other minor issues that may arise during operation. 

The reset button may be situated on the router’s body itself or within the electrical circuitry that powers the device.

operating Triton Router

However, it’s important to note that many Triton router reset buttons are small and inconspicuous, making them challenging to locate, especially for individuals with impaired vision or those unfamiliar with the router’s intricacies. 

In such cases, enlist the help of a professional technician or contact the manufacturer’s support team to avoid any potential mishaps, further complications, or inadvertent damage to the router.

By taking this precautionary measure, you can ensure the proper functioning of your Triton router and maintain its optimal performance, ultimately contributing to a seamless and enjoyable woodworking experience.


Tackling the issue of a Triton router that fails to activate necessitates a methodical troubleshooting process to pinpoint and fix possible causes.

This expertly crafted manual offers comprehensive steps for diagnosing and repairing your Triton router, helping to guarantee its optimal performance and prolong its service life.

robert headshot

Robert Johnson is a passionate furniture maker & carpenter, sought after for his knowledge on the craft.
You’ve probably seen his down-to-earth wisdom in USA Today, Bobvila, Family Handyman, and The Spruce, where he has shared commentary and guidance on various woodworking topics.

Robert is the brain behind Sawinery, where he aims to share tips, tricks, and a passion for all things carpentry.

Leave a Reply

Your email address will not be published. Required fields are marked *

Related Articles
Join our community on facebook and get 3 woodworking plans for free!