Speaking from experience, finding the right power tool that can effortlessly cut through metal is pivotal. In my expertise, I’ve found that dedicated metal cutting saw blades are exceptional in accomplishing this. However, there’s always a risk of encountering an ineffective tool that could potentially jeopardize your project.
To avoid this, I personally recommend referring to our construction team’s curated list of blades that have been meticulously tried and tested.
Reviews of the Top Metal Cutting Saws
1. Makita XSC02Z
The Makita metal cutting circular saw is lightweight, sturdy, and reliable. Metal is no match in the face of the XSC02Z, and a large part of it is thanks to the automatic speed change technology. The advanced ability allows the metal cutting circular saw to perform at the speed and torque that you choose, which gives an overall optimum performance.
The circular saw has a large cutting capacity and the brushless motor gives the Makita XSC02Z the strength to go even longer while remaining cool and maintaining a longer life.
The battery life is also optimized up to 50% longer for every full charge.
What I Like
- The automatic speed change technology seamlessly adapts to the cutting task at hand.
- Its brushless motor ensures efficiency and durability over extended usage.
- Boasting a generous cutting capacity, it handles a variety of materials with ease.
- Its adaptability is commendable, being suitable for every metal cutting task I've encountered.
- Each cut it delivers is not only clean but also remarkably precise.
- Operating at a reliable 3900 RPM, it provides consistent performance.
- I've been impressed by the extended battery life, minimizing frequent recharging.
- Despite its features, its lightweight nature never ceases to amaze me.
- With a compact and ergonomic design, handling it has always been a comfortable experience.
- It's designed to be compatible with 5-⅜” metal cutting blades, adding to its versatility.
- The cordless design offers unparalleled freedom of movement and convenience.
What I Don’t Like
- During operation, it can be noticeably louder than some other models I've used.
- While it's impressive, it doesn't quite match the raw power of certain corded models in my arsenal.
2. KAKA BS-712R
If you’re in need of an industrial metal-cutting band saw, then look no further than the Kaka BS-712R. The machine is very heavy duty and is one of the toughest band saws I came across.
The belt drive motor powers the saw with a ton of force and gives it 4 cutting speeds to suit various projects. You can swivel the bow of the metal cutting band saw to give you more versatile cuts between 45 to 90 degrees.
What’s another perk about the BS-712R is it can be used both vertically and horizontally. The sizing device will also stop it automatically once it has cut through the material.
What I Like
- It's a robust, heavy-duty band saw that's built to last.
- The onboard sizing device proves invaluable for precision work.
- With 4 cutting speeds, it offers versatility to tackle various tasks.
- The belt-drive motor ensures consistent and efficient operation.
- I particularly admire the bow's swivel capability, which adds flexibility during cuts.
- The integrated cooling system is a thoughtful touch, prolonging blade life.
- It's capable of cutting through notably thick metal, which is commendable.
- Its design allows for both vertical and horizontal operation, catering to diverse needs.
What I Don’t Like
- It might be a bit too specialized for the average homeowner.
- The cutting process can sometimes require stabilization to achieve the best results.
3. DeWalt DWE305
While my second best metal cutting saw isn’t recommended for everyday homeowners, the DeWalt DWE305 sure is. The little handheld tool is a breath of fresh air for those who are used to full-sized units with a heavy-duty steel base.
Handheld power tools tend to be more budget-friendly, and that’s precisely what I’ve observed with these DeWalt metal cutting saws. Despite their compact size, I’ve personally witnessed them effectively cutting metal pipes, pruning trees, slicing through wood, and handling a plethora of smaller projects.
What genuinely impressed me was its 12-amp motor. Given the tool’s size, it definitely exceeded my initial expectations.
What I Like
- The 12-ampere motor is impressively powerful for its size.
- Despite its compact design, it has the capability to cut metal with precision.
- Operating at 2900 SPM ensures efficient cutting performance.
- The 4-position blade clamp is a feature I value for its versatility.
- A 1-1/8" stroke length is commendable for its size.
- The variable speed trigger offers great control depending on the task.
- Blade changes are swift and hassle-free, saving valuable time.
- It's a testament to the fact that small tools can still pack a punch.
- The price point is reasonable, offering good value.
What I Don’t Like
- It's more suited for light to medium-duty tasks based on my usage.
- It feels a tad heavier than some other models I've handled.
4. DeWalt DCS373B
During my evaluations, the DeWalt metal-cutting circular saw truly stood out. Its 3700 RPM motor made it an optimal choice for metal cutting. I’ve personally used its 5-½-inch carbide-tipped blade, and I can attest to its efficiency in cutting through construction materials, be it a steel pipe or plate, swiftly and uniformly.
You will have full visibility of your workpiece with the help of a bright LED light that turns on within 20 seconds after trigger release. The DeWalt DCS373B‘s sight line window will further ensure that nothing blocks your view while you hold the oversized comfort grip while you work.
What I Like
- The motor's power genuinely stands out in its performance.
- The 5-½-inch metal cutting saw is apt for various tasks.
- The bright LED light significantly improves visibility during operations.
- The rubber overmold grip ensures a comfortable and secure hold.
- It includes a 30-tooth carbide-tipped blade that offers precision and durability.
- The sight line window is a thoughtful addition, enhancing accuracy.
- The steel shoe is a game-changer, effectively preventing chip buildup.
What I Don’t Like
- You're purchasing the tool only, without additional accessories.
- From my observations, DeWalt blades tend to be on the pricier side.
5. Anbull Portable Band Saw
I have another metal cutting band saw that’s smaller than my number 2 choice. Portable band saws have an edge over their larger counterparts, and that is the lighter weight.
Even though Anbull Portable Band Saw is smaller, it still has a 5-inch maximum cutting depth, which was an eye-opener for me. The saw was strategically balanced for more accurate cuts with a comfortable soft grip back handle to reduce fatigue.
The small unit has a removable alloy steel base to transform it into a handheld device for more range of movement.
What I Like
- The tool boasts superior balance, making operations smoother.
- I value the removable base for its flexibility in various tasks.
- The large cutting capacity certainly stands out in its class.
- Its 10-amp motor delivers consistent and reliable power.
- The variable speed dial offers nuanced control depending on the task.
- The serviceable steel shroud contributes to its longevity and maintenance.
- The inclusion of an LED light significantly enhances visibility.
- The handle's design ensures comfort during extended use.
- I appreciate the portable design, which facilitates easy movement and storage.
What I Don’t Like
- I'd primarily recommend it for smaller projects based on its specs.
- It's worth noting that it may not always come with an owner's manual, in my experience.
6. WORX WX427L
Circular saws have compact versions as well, one of which is the WORX WX427L. Even if the power tools you choose are small, they can still be considered one of the best metal cutting saws on the market.
Cutting metal requires the right blades and a strong motor. The WX427L is a corded tool, which gives it a slightly more powerful edge over cordless models. It works one-handed and has a laser guide function with easy depth and angle adjustments.
The small saw gives you a comfortable grip and even has an integrated dust port to hook up to a shop vac to clean up metal dust and debris.
What I Like
- I've found it quite convenient to operate one-handed.
- It's among the most compact metal saws I've used.
- This tool has become essential for me when cutting both wood and metal.
- Its 4000 RPM motor ensures consistent and smooth performance.
- Adjusting the depth and cutting angle is straightforward and intuitive.
- The laser guide is a game-changer for precision work.
- The handle design is comfortable for prolonged use.
- Considering its features, the price point is commendable.
- I'm also pleased with how lightweight it is, easing the strain on the hand.
What I Don’t Like
- The grip feels a bit wide for my preference.
- There's no lever lock, which might be a feature some users look for.
7. WEN 94396
The WEN 94396 is another handheld power tool that offers a huge cut capacity of 5 inches wide and deep. You can choose to go at the metal with between 60 to 420 feet per minute with the adjustable speed trigger. The 10-amp motor will make sure the abrasive blade will glide through the material like a not knife through butter.
Weighing in at 14.5 pounds, I find the WEN 9436 band saw to be impressively lightweight and easily portable. With features like ball bearing guides and an external blade tensioning lever, it’s undoubtedly one of the most well-outfitted saws I’ve come across in the market.
What I Like
- The variable speed operation is a distinct advantage for cutting metal, matching different tasks.
- An adjustable front handle that contributes significantly to its usability and ergonomics.
- Its lightweight nature makes handling and operations notably more comfortable.
- The saw boasts a large cutting capacity, increasing its versatility and utility.
- Equipped with a robust 10-amp motor, it delivers reliable power throughout.
- It operates between 60-420 feet per minute, which offers a substantial range for various cutting needs.
- A 2-year warranty comes with it, adding a layer of assurance and reliability.
What I Don’t Like
- One drawback I noticed is that it doesn’t come with a case, limiting its portability and storage options.
- Its availability in only one color offers less aesthetic choice, which might be a minor issue for some users.
8. Makita LC1230
Chop saws are also great metal cutting tools. The Makita LC1230 is a metal cutting saw that puts other chop saws to shame with a factory carbide-tipped blade that lasts at least 50 times longer than others.
Do you need repeat cuts? This metal unit can do it with a quick release vise that holds the metal still while you operate. The Makita saw makes blade changes easy that can be done with a single wrench. The quick-release support fence allows up to a 45-degree miter adjustment.
And here’s my favorite part: the Makita metal cutting chop saw boasts an impressive 15 amp motor. Quite the powerhouse, if you ask me.
What I Like
- The 15-amp motor delivers remarkable power, which I've found indispensable.
- Its shavings collection tray is a nifty feature for maintaining a clean workspace.
- Better factory blade than other metal chop saws I've used before.
- Operating at 1700 RPM, it offers an optimal balance of speed and precision.
- These power tools have proven to be both reliable and built to last.
- I've been able to cut through metal effortlessly with this.
- The quick-release tool-less guide greatly streamlines the setup process.
- Its large cast aluminum base enhances stability during operation.
- The lock-off button is a safety feature I genuinely value.
- The 2-finger trigger offers a comfortable grip and easy control.
What I Don’t Like
- It leans on the heavier side, which can be a tad cumbersome for prolonged use.
- I wouldn't recommend it for wood cutting based on its design and specifications.
9. Milwaukee Electric Tool 6370-21
Circular saws are among the most versatile saws on the market, which is why they appear so many times. The 6370-21 is designed for faster, cleaner and more powerful metal cutting.
It comes with a carrying case, which is something many of the other metal saws lack, and a factory blade. For your safety, the Milwaukee 6370-21 metal cutting saw has a blade shield that collects sparks and hot chips.
It’s not all about safety as the performance is just as important. The plunge lever lets you create fast plunge cuts with Dry Cut Technology for smooth edges.
What I Like
- The blade shield is a thoughtful addition, enhancing safety during use.
- I admire the Dry Cut Technology; it's instrumental for efficient and neat outcomes.
- Its ability to execute clean and fast metal cutting has enhanced my work significantly.
- It arriving complete with a carrying case and metal blade simplifies the starting process.
- The inclusion of accessories is beneficial, adding value and convenience.
- The tool is quite lightweight, an attribute that promotes ease of use.
- The presence of a plunge lever for executing plunge cuts is a commendable feature that enhances versatility.
What I Don’t Like
- The absence of a cordless option somewhat limits mobility and flexibility.
- I’ve observed that the front saw to shoe mount could be fortified for improved durability and stability.
10. DeWalt DWM120K
The DWM120K is a DeWalt metal cutting band saw capable of deep cuts with a 10-amp motor. DeWalt equipped the saw with the industry’s best components to withstand heavy jobs despite being a portable model. To bolster the power tool against any damage, the unit has a serviceable steel shroud and rubber bumpers.
The DeWalt DWM120K‘s 5-inch cutting capacity can accommodate round and rectangular stock while the LED light illuminates the cutting path so you never go wrong. Go from 100 to 350 with the variable speed dial to power through the likes of metal and wood.
What I Like
- The powerful motor consistently delivers, enhancing the tool's performance.
- I've found the variable speed control invaluable for diverse tasks.
- Its 10-amp motor ensures a robust and steady output.
- The LED light is a game-changer for visibility, especially in dimly lit areas.
- A 5-inch cutting capacity provides versatility in handling various materials.
- Its ergonomic features make prolonged usage much more comfortable.
- The blade tracking adjustment comes in handy to fine-tune cuts.
- Having a hanging hook simplifies storage and accessibility.
What I Don’t Like
- The factory blade might not be the top choice for some demanding tasks.
- The lack of a carrying case somewhat restricts its portability and protection.
Metal Cutting Saws Buyer’s Guide
Finding the ideal metal cutting saw can be quite a challenge, especially if you’re unsure of what specifics to watch for. From my experience, it often hinges on factors like the type of metal you’re working with—be it sheet metal or softer metals—and the workspace you have at your disposal.
To guide you away from unsuitable choices, I’ve highlighted some crucial considerations below based on my expertise and insights.
What is a Metal Saw?
What is a metal saw? The short answer is a power tool that can cut through metal. However, there are other saws that can still do the job with the right set of metal blades. Be aware that using other saws to cut metal may be much tougher and require much more strength, effort, and time on your part. If you had to pick one over the other, I say go with dedicated models.
You can use these power tools to cut through materials ranging from metal sheets to pipes. Metal saws are designed to not only slice through metal effectively but also generate fewer sparks and are more resistant to heat.
The right metal saw will have beautiful finishes that are clean and accurate as well. Circular saws, as I mentioned, are among the most reliable and versatile models, and they are very popular among those who need to cut metal. You know a saw is capable of cutting metal if they have a carbide-tipped blade or one with ceramic elements.
Types of Metal Cutting Saw
In addition to circular saws, other excellent options are available for cutting metal, such as a metal cutting chop saw. I highly recommend using a chop saw due to its exceptional speed, accuracy, and ability to provide a clean finish.
It’s important to know that this kind of chainsaw is bigger than other types of saws and therefore more stationary. If your purpose for purchasing a metal cutting saw is to take it with you from jobsite to jobsite, then I do not recommend this one. They are good metal saws to keep in your larger workshop for bevel and straight cuts on metal.
If you don’t have a miter saw, a chop saw can also come with miter capabilities, which is a good point to note for people who engage in miter cuts.
A circular saw that cuts metal is great for size and efficiency. If you want a portable unit, then this is what our team suggests. Circular saws have abrasive blades and work much like a table saw, except the blade works from the top down instead of the bottom up.
There are also miniature circular saw options that give you even more versatility and mainly work with lighter materials.
You then have the reciprocating saw, which our team has also included on our list. If versatility for materials rather than application is your goal then our metal workers suggest a reciprocating metal cutting saw. It can cut through rebar and a variety of materials, aside from wood. However, because it is reciprocating, meaning it operates in a forward and backwards motion, the cuts the reciprocating saw provides are not as clean as some other saw types.
Lastly, we have the band saw, which was featured multiple times. A band saw is heavier duty than the other types. It mainly handles long and heavy stock with the horizontal operation, although we have included a model that can operate vertically as well.
I’m sure you will be able to find the best type for you within the four metal cutting saw options. The saw types can be further split into handheld models or corded and cordless designs.
Blades
Other than the type of saw, the blades are the other side of the equation that determines the quality of your cut.
A common type of blade is an abrasive blade. These blades are designed to be long-lasting, but they are not without flaws. For example, they can run hot and produce a lot of sparks, which is not what most people want. The name comes from the high friction this type of blade uses, which makes it unsafe for soft metals.
I’ve observed that abrasive blades, being lightweight and cost-effective, are often ideal for beginners, DIY enthusiasts, and hobbyists. Personally, and in line with many on our team, I lean towards cold saw blades. Contrary to abrasive ones, they don’t produce many sparks and there’s usually no need for additional measures like coolants to keep the blade temperature down.
Instead of abrasive blades with high friction, cold saws adopt a metallic-toothed blade that cuts faster as well.
The finish from a cold saw blade is much cleaner than the abrasive options, but the downside for these blades are the weight and the price tag. The best metal cutting saws can take both types, so you can try them both out to see which you prefer.
The blade size is also another factor to remember. Metal cutting saw blades can come in various sizes depending on the saw you pick. When you’re purchasing your new power tool, look at the size listed. The size listed isn’t the length of the saw, but the diameter of the blade.
The blade size you pick also has to do with the type of material you intend to work with. How big are the pieces of metal and how thick are they? A 12-inch blade is great for smaller projects and household projects, but you may need a 14-inch option for heavy-duty tasks and industrial jobs.
A 7-inch blade is great for small handheld tools and can usually deal with most sheet metals, but if you want the most versatile choice, I suggest going with a 12 inch.
Saw blades can also feature various tooth counts. The teeth are what slice through the materials, and I say you need 60 to 100 at the very least to have cleaner finishes. For a metal cutting saw, you will find carbide-tipped teeth, which help to prevent sparks and remain strong and sharp for about 100 cuts.
Motor Power
Much of your choice for metal cutting saw really depends on your work. The motor power of your power tools needs to be strong enough to power the blade through the material in question.
You can find 10 to 15 amp [1] motors on the market, and I say go for 12 as the standard.
Users have their pick of a gas-powered metal cutting saw, an electric-powered metal cutting saw, or a battery-powered one.
Gas-powered metal cutting saws aren’t the most eco-friendly, but they are the most powerful. These power tools can deliver high speeds and high torque and power blades through a wide variety of materials. Aside from not being the most green, gas-powered saws are also heavier and more cumbersome.
Electric-powered, or the corded models, are lighter in weight compared to the gas-powered options and much easier to handle. They can still tackle heavy-duty jobs and they are more eco-friendly, but they are still less powerful than the gas-powered saws. Another setback you may encounter with corded electric models is the limited range due to the constraints of the power cord.
If you find yourself moving around often with your metal cutting saw, then I have more suggestion that could solve your range problem, and that is battery-powered options or cordless saws.
These are the least powerful, but perfect for small jobs and hobbyists. A lot of the battery-powered models are also handheld which make them great for quick jobs as well. The key to finding one that’s long-lasting is to look at the battery size and capacity.
I’d advocate for lithium-ion batteries when it comes to durability. However, it’s essential to remember that their runtime is constrained by the charge. So, if you opt for battery-powered metal cutting saws, I always advise having the charging cord within reach.
Size and Design
Do you need a full-sized model, benchtop type of metal saw, or a handheld version? I suggest looking at your needs. For example, if you often work outside of your workshop on contracts around the city, we would suggest a benchtop model or a handheld one if the job isn’t as heavy-duty.
A large and powerful full-sized version is the best option for metals if your shop has the space. If you can, look for cast iron construction for the most reliability.
The next part is the design of the saw. What features does the saw have and what can it do? Other than basic straight cuts, some metal cutting saws can create miter cuts like a miter saw can do, and others can even have bevel cut capabilities, and adjustable miter gauges and angles.
Speaking of angles, an adjustable angle fence will also keep your workpiece in place for more accurate cuts at an angle. Look for units with a quick release material clamp as well so you can move and place your workpieces quickly and efficiently. A quick-lock vise is another handy feature to have that will clamp down materials.
Dust Collection System
I’ve realized that while not all saws come with a dust collection system or port, it’s a feature worth seeking out. My colleagues in metalwork and woodworking, as well as myself, have found that devices equipped with a dust system significantly reduce cleanup time. Plus, it ensures your workspace stays tidy and your line of vision isn’t obscured by debris.
What most people don’t realize is a constant cleanup means the dust and debris will less likely accumulate within the crevices of your cutting metal saw, which will increase its longevity.
Spark Deflector
It’s no secret that metal cutting saws can generate plenty of sparks, especially if you go with abrasive saw blades. However, with the help of a spark deflector, your saw will actually shield you and your surroundings from these flying specks. These additions are very nifty components to have on a metal cutting saw.
Laser Guide
The fence on a miter saw or table saw acts as the guide for straight cuts, but you’ll usually find a laser guide on a metal saw.
The laser guide is not necessary for all, but it is crucial for those who want very precise cuts. The laser guide is basically a laser light that acts as a guideline for your saw blade. You simply cut along the line for clean and consistent cuts each time.
You can try to eyeball your cuts but you won’t get the same uniform results each time.
Safety Features
The safety features apply when you’re using your saw, or even when the blade is stationary and not in use. A spindle lock will lock the chuck on a metal saw, making it safe for you to remove pieces of metal without injury.
Blade guards are invaluable in ensuring the safety of your fingers. I always advise individuals to seek out a transparent blade guard if they can. This way, the essential safety feature doesn’t compromise blade visibility. Even better, if you can find one, opt for a retractable blade guard. It’s a game-changer.
Price and Warranty
In general, pricier metal cutting saws from big brands can offer lengthier warranties that are more comprehensive. Unfortunately, the brands do also signify the quality of the product, which is also reflected in its warranty.
Ironically, the better quality a product is, the better the warranty because there’s no skin off of the manufacturer’s back to offer better coverage if their product is top quality. The opposite concept applies to poorer quality products and shorter warranties.
I say that it is entirely possible to still get top-notch products from lesser-known brands, so don’t let that dictate your choice entirely.
As for the price, metal saws can come at different price ranges, just make sure you find one within your budget that offers all the above features.
Safety Tips and Reminders
We know you’re eager to try out your new saw, but before you take it to an angle iron or pipe, I have a few tips to offer.
The first important action is to wear the proper protective gear, with the most important one being protective goggles. Sparks may fly, and you definitely don’t want to end up with one in the eye.
There should be no jewelry, no loose clothes, and no fingers too close to the blade. If you have long hair, always secure it behind your head.
Operate the saw blade within the recommended speed. You not only risk damaging the blade if you push it above its suggested SPM, but you also risk injuring yourself.
Lastly, always check your power tool before powering it on. Are the teeth chipped? Is the blade properly secured? Check your work surface and surroundings to make sure everything is either in place or out of the way.
FAQ
Can you use a metal cutting saw to cut wood?
Some metal cutting saws may be able to cut wood, but the quality of the cut and the finish will not be as refined as a dedicated wood saw. You should also note that using incorrect blades on improper materials will either wear down the blade very quickly or rough up your workpiece.
What is the difference between a metal chop saw and a miter saw?
A chop saw is known for its ability to cut a right angle cut, but miter saws are used for right angle bevel cuts and crosscuts. Brilliant manufacturers have now integrated miter features into some chop saw units to make a great 2-in-1 unit.
Which is the easiest metal to saw?
Lightweight metals such as aluminum and copper are no match for even an everyday metal cutting saw. If you want to make sure your saw has an easy time, choose non-ferrous metals over ferrous ones.
My Top Pick For a Metal Cutting Saw:
Makita XSC02Z
The winner is indubitably the Makita XSC02Z. As we said, circular saws are very versatile, and the Makita brushless and cordless model exemplifies this. It has Automatic Speed Change technology that adjusts the speed and torque of the blade for the ideal performance. It also has a large cutting capacity that can handle most medium and even heavy-duty jobs.
In addition to being the top producer of metal-cutting saws, Makita also excels Festool in the creation of track saws, as can be seen if you compare Makita and Festool.
Also read:
You've probably seen his down-to-earth wisdom in USA Today, Bobvila, Family Handyman, and The Spruce, where he has shared commentary and guidance on various woodworking topics.
Robert is the brain behind Sawinery, where he aims to share tips, tricks, and a passion for all things carpentry.
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